- Joined
- Mar 16, 2008
- Messages
- 11
I wouldn't cut nor file the pins, it would irreverible, whereas adding the squares it is.
Also squares need to be very small, hard metal and not touching each other, easier said than done
I have a spare set of mount innards that I can experiment on, but for now I've got a better idea. Machining such small bits of copper would be pretty hard. The best thing I could think of is using some heavy copper sheeting like they use in chem labs and art classes. Only downside is is that it's rather soft. Before I do that, I may remove the old solder and make some little ovals out of unshielded light gauge copper wire and solder them to the contacts. It would hopefully increase the surface area of the contacts while at the same time providing some reinforcement for the solder, thus preventing more dents. Who knows.
I've decided that this is going to happen one way or another. I don't care if I have to fashion my own mount out of something and stick the guts from the actual mount in it. This damn thing is going to charge on my bike whether it likes it or not